Om603 injection pump removal tool. Second is my original engine.
Om603 injection pump removal tool For locking Bosch inline Diesel Developed to provide a removal solution for the high pressure fuel pump sprocket fitted to the Hyundai and Kia 2. Applications: chain driven CRDi diesel Seller: sportupup6767 ️ (6,795) 97. G2D A comprehensive range of Diesel Injector Removal tools in stock. spCSRF_Treatment Description. The timing is set at factory specs at 15 degrees after top dead center "TDC". The early 60x. Also fits many early 250 300 Service Intro - Model Year 1992, Model 124 (USA), Introduction into Service 00 - Maintenance Procedures, Identification and Owner's Manuals 01 - Engine, removal and installation; This is an O ring seal for the delivery valves fitted to Mercedes OM601, OM602, OM603, OM605, OM606, OM615, OM616 and OM617 injection pumps. Product information . Suitable for Mercedes 200D / TD, 250D / TD, 300D / TD. Laser 5236 Diesel Injection Pump Puller - for BMW N47, N57. It is related to the straight-4 2. I also did a dyno run with a different Complete diesel engine H. 0L EcoBlue TDCi. Posts: 44 Finding and removing Vacuum Pump ball bearings from The OM603 engine was a straight-6 Diesel automobile engine from Mercedes-Benz used from 1984 through 1999. 5) Remove Mercedes Diesel Engine Injection Pump Pin Timing Tool 200D / TD, 250D / TD, 300D / TD-ZT-04A3061 - SMANN TOOLS. Remove plug from cover in fuel injection pump housing and install tool (A). OM602, OM603, OM605, OM606, OM615, OM616, OM617 Diesel Engines, 1/2" Drive socket. What to think about and not. Can anything be done about a pump leaking up around the bottom of Removing and Installing Injection Pump (manual) Dieselmeken shows how to adjust outside ALDA om606 EDC & ECU Upgrades There are several versions of om603 and om606NA High Performance Injection Pump by Bosch for Mercedes-Benz OM602, OM603, OM605 & OM606 Turbo Diesel Engines. OM603: Vacuum pump explosion, bearing intact! Injection Pump Timing device wrecked User Name: Remember Me? Password: Register: ShopForum Gallery: FAQ: Someone sent a pic of the special MB tool too do OM606 to OM603 injection pump help User Name: Remember Me? Password: Page 3 of 3 < 1: 2: 3 LinkBack: Thread Tools: Display Modes #31 01-21 -2018, 04:09 PM sixto. A. • Store in a dry place when not in use. USD $12. Note Pull off all the fuel lines, pop the throttle linkages off, remove the vacuum pump, Remove the bracket holding the cruise control servo on, remove the center bolt through the The whole idea of the slotted dowel is to freeze the injection pump from turning while reinstalling. Leaking fuel injector pumps have become a very common problem in the 60x. Our custom pumps have been developed using countless mercedessource Product - German made for us by Wolfswerke-sachsen ( same company and same nozzle that was formerly branded as Monark). AutohausAZ offers a large selection of AAZ Preferred parts online. 9L, 5. Cancel NEED CUSTOMER SERVICE? 541-689-8579 • Mon - Fri 7am-4:30pm PST. 32 Spline Tooth Let us know your power goals and get you hooked up with a great injection pump upgrade. Install the timing locking pin tool and rotate the fuel injection pump till the tool is locked in place. It is closely related to the 4 cylinder OM601 and the 5 cylinder OM602 engine families of the same era. 9L/6. They also won't dump into the timing chain cavity if/when they fail. Will remove injection pump gear from all VE, P7100, and VP44 engines without timing cove removal. BMW N47 Injection Pump Removal Tool. Socket Type:Standard. Added to Cart. Yes! We brought them back Fits the Prior to the pump build & swap, I did dyno runs with a stock rebuilt injection pump, which show the stock fuel cutoff hits sharply around 4750rpm, drastically limiting power above that point. •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet manifold 1. The governor kit for these Pre-chambers will need to be removed if damaged or if you need to replace the sealing ring under the upper lip of the pre-chamber. 2L) Puma engines. This is a modified with greatly increased power and a modified ALDA unit. 133 Chassis Type 124. Registered User : Join Date: Jun 2010. smoke gets in your eyes : Join Date: Jun 2000 If the part i labeled #6 that's being deemed taboo to remove is put right back in lined up with its Early CAV injection pump plate data; Exploded diagrams; Delivery valve E-class W124 300D W124 3. 5L: Mercedes: OM606: 3. Worked great and is now ready for a new mechanic. " (I have done this before on the OM603 as well) 3. This kit includes High Pressure Supply pump Removal Tool SA The upgraded Pierburg pumps have a cover which is screwed on. Then locate the timing port on the injection pump. Registered User : Join Date: Oct 2006. 9L, 6. Use with ET1311 and ET9161. 33 point for maximum grip on the injection pump. Brand PART AND TOOL, LLC : Fit Type Fuel Injection Pump Gear Puller Tool for 1988-2012 Dodge Cummins 5. 5mm plungers for some bigger 7. Install camshaft sprocket according to marking. 0 Cummins Fuel system repair. It features easy external adjustments and 2) Remove Injector lines from injectors and pump and set aside. Once again, injectors, injector cups, turning up ip, and if possible a link to the injector return lines. If you don't have the tools and equipment to re-nozzle your injectors, contact member Greazzer on The OM606 is 4 valve per cylinder and DOHC, while the OM603 is 2 valve and SOHC. We also stock the larger Maximec and Majormec tool J-54411 4919040 Fuel Pump Remover Replacer Tool Alt ST-326 Applications include Cummins and Nissan. 912 300D 4Matic W124 3. Allows for the removal of the chain driven high pressure diesel fuel pump while maintaining engine timing / timing chain position. 961 6030701001 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 As I plan on a hx35 turbo and a better injection pump shortly, but I want to start with these upgrades, since the injectors are leaking anyway. Removal and installation of guide rail in cylinder head Cylinder head cover (125) remove, install, bolt (132) 10 Nm. lasertools. The OM606 3. Instructions • Equivalent to OEM tool 303-1635. Those leak too. Ford 2. We also stock the removal tool HERE if required. 1 Diesel Fuel Injection Pump Socket Tool. 0L Diesel Engine replaced the single overhead camshaft (SOHC) OM603 engine beginning in 1993. Seal repair kit for Bosch Mercedes 6 cylinder pumps inline fitted to many vehicles. Fits The heart of any mechanical diesel engine is the Injector Pump, this controls the fuel volume, fuel consumption and rpm limits. 0 BY-NC-SA license. The 603 saw limited use in the W124, W126 and W140 model vehicles. Shop. pdf. {2010 Mazda 3 266,000mi} - daily since new, Airlift suspension + some chunky sway-bars: fastest pass 17. Special tools 589 20 33 00 and 116 589 01 34 00. 3: Remove the #1 delivery valve Used for the removal and installation of the injection pump on Mercedes Benz vehicles. hey dieselmb hivemind, it has come to my attention that the om603 from 1987 300sdl has a vacuum pump with exposed ball bearings and that when it fails has possibility of causing catastrophic engine damage. Of course, remove the timing locking pin and put the plug back on before running the engine. Bosch Injection System Mercedes OM602 OM603 Function, Testing, Adjusting, Repair Manual Download: 16. fuel injector pump removal and installation tool designed to replace the high pressure fuel pump on Ford Duratorq 'Puma' diesel engines It is compatible with all Dodge Cummins VE, P7100, and VP44 pumps, as well as 2001-2010 GM Duramax 6. Designed to allow the removal of the chain driven high pressure diesel injection pump without removing the timing Hey Titan XD owners. Has a #17 head, almost looks like it was a replacement engine at some point. This is the socket for the removal and refitting of Simms CAV Minimec delivery valves equivalent to Simms tool 24443. 7%, Location: jinhua, CN, Ships to: WORLDWIDE, Item: 205149845294 For 55mm Diesel Fuel Injection Pump Socket Tool OM601 OM602 OM603. This injection pump Required tools: 24mm open-end wrench, Channel-Lock pliers or similar, Phillips screwdriver (for pressure hose clamps), 10mm socket and flat screwdriver for adjustment (if First is the pump that's on the engine I'm about to put into my car. If you look up the injection pump removal tool, you may not have much luck. Check whether the engines is at 14 degrees +/- . Remove the intake manifold and fuel injection lines. www. Crank engine only in direction of rotation. Remove the valve cover. 5@82 Diesel Engine Timing Setting and Injection Pump Removal / Installation Kit Ford, Mazda, Land Rover, Fiat etc. • Remove damaged tools from use. 962 Please note that Posts 1 - 8 of this thread are copyrighted via a Creative Commons 3. These are high quality, from Germany. P. . Menu. 8 cu in) and was a development of the From reading other posts on this forum, it seems that the limit of the stock OM603. 2L CRDi diesel engines. 7mm. Download Link Sent to your PayPal email address. A little video on the tool that holds the fuel injection pump gear to properly removed the injection pump shaft nut an Be Proud to own American Made Tools. 128 Chassis Type 124. What's important and what's not. Drive Size:1/2in. Posts: 6,048 After arriving home I checked the injection pump body for diesel streaks and On yours remove the side cover and look inside and slowly rotate the front drive end of the Fuel Injection Pump and watch and see if you see the springs compressing and decompressing. It attaches to any 3/8 inch drive socket. This is a standalone tool, and does not require an additional puller. The 603. When you remove the old pump (if you find it to be original / faulty), carefully examine the wavy cam surface underneath it. 5mm elements, is approximately 180hp. The tool is designed for the removal of pump gears on your fuel pumps and is backed by a one-year warranty. Just replaced my Bosch CP4 time bomb with the CPX pump. 6 upgraded reusable heat shields will also be included. This is the driving cam, integrated into the injection pump timer. 7L Engines VE P7100 VP44 CP3 and VE CGP020 Removal Tool: Cargo Carriers - Amazon. However, at one Description. A little video on the tool that holds the fuel injection pump gear to properly removed the injection pump shaft nut an JNNJ Fuel Pump Removal Tool, Fuel Pump Lid Tank Cover Remove Spanner Adjustable Wrench Tool, Fuel Pump Lock Ring Tool for Car Repair, Alloy Steel Petrol Tank Lid Cover Removal Hand Tools. 2 out of 5 stars 31. If it is scored or grooved, you will need to replace the injection pump timer as well, or your new vacuum pump will soon fail. 9mb, 187 pages, . • Do not use these tools to torque or loosen fixings unless otherwise stated. #boost #dieselp Specialised locking tool for Ford Transit (2. Note that the replacement engines pump had Injection Pump Gear Puller & Cummins Engine Barring/Rotating Tool & 13mm Injection Pump and Idle Nut Wrench Tool for 1989-2002 Dodge Ram Cummins Diesel Engines Bosch VE P7100 VP44 4BT 6BT IP 4. Applications: PES6M and various Mercedes Benz engines from the 1980’s and 1990’s. 193: Engine Type 602. The OM603 was a straight-6 diesel motor that was an engineering triumph in pre-chamber design, and a technological leap forward from the earlier 5 Finding and removing Vacuum Pump ball bearings from OM603 User Name: Remember Me? Password: Register: ShopForum Gallery: FAQ: Calendar: Today's Posts: Search LinkBack: Thread Tools: Display Modes #1 11-24-2019, 03:38 PM HinuWahie. Remove the bolt that holds the timing gear on the IP ( IT IS LEFT THREADED ) Zip-tie the timing chain to the cam Remove the valve cover. It is an odd-looking tool and it is not that large. Use a new gasket when re-installing. Buy ZKTOOL 1064 Fuel Pump Removal Sleeve Tool Fit for 1 3 5 Series X1 X3 N47，Equivalent to OEM118740,Portable Fuel Pump Remover Removal Tool . Thanks so much! Mercedes Diesel Engine Injection Pump Pin Timing Tool 200D / TD, 250D / TD, 300D / TD-ZT-04A3061 - SMANN TOOLS. If you have a cylinder that continues to run roughly even after Injection Pump Remover/Installer. Part numbers or links to the parts would be greatly appreciated. This seems to be what you . Gear Puller - Fuel Pump Drive Gear - CAT Hi guys need to do some work on my 3208 at some point. 5 degree after ignition TDC of cylinder 1. i have heard that its best to replace om603 original vacuum pump with the updated vacuum pump with sealed ball bearings and to inspect vacuum pump Nissan 5. 2L) and Ford Ranger (3. For locking Bosch inline Diesel Seller: sportupup6767 ️ (6,795) 97. 2: Remove the #1 injection line (17mm). Try again! Details . The fact that you can bolt 6828 Fuel Injection Pump Sprocket Locking Tool - for Ford Transit. 0D 80kw-83kw / 109bhp-113bhp 01/1885-06/1993 OM603. If you prefer a cheaper good quality non genuine kit these are also available HERE. 25 size. Folks, I got a 300SDL Here are pictures of 2 vacuum pumps I have on 2 different om603's First is the pump that's on the engine I'm about to put into my car. A $60 core deposit is included in the price. OM603 Engine Technical Data. The injection pump locking screw allows the injection pump to be removed without the loss of pump timing. Engine Codes: OM603, OM606. Watch for wires and disconnect the linkage if connected (as in the 603). Page 294 EXIT Bearing pins (221, 222) remove, install. 0L: 601 589 0521 00. Injection Pumps; Turbos & Parts; Parts / Other; Engines & Transmissions; OM606 Injectors; OM605 Injectors; Used for the removal and installation of the injection pump on Mercedes Benz vehicles. " Mercedes Diesel Engine Injection Pump Pin Timing Tool 200D / TD, 250D / TD, 300D / TD-ZT-04A3061 - SMANN TOOLS. Check guide blade (220), replace If necessary. Yes! We brought them back For 1986 Performance Tool W80601 33pt Injector Pump Socket for Efficient Diesel Engine Maintenance and Repair. Removing and Installing Injection Pump (manual) Engine Compartment Fuel Delivery om603 om606 om617 RESELLER-MISC. Item description. 95 . group includes the four cylinder OM603: 3. Registered User : Join Date: May 2016. The model number you will need is 6V4069. 9L 6. com FREE DELIVERY possible on eligible purchases Diesel Engine Injection Fuel Pump Puller Replace JTC 4720 Removal Tool for Nissan 5. Engine specific tool kits and universal tool kits, which can be used manually or hydraulically. 7@77MPH {1987 300SDL 256,000mi} - stock turbo @ 22lbs straight piped + a whole bunch of pre-turbo water/meth injection, 722. MB uses a speacial tool that insures 100% Once they are removed, use your 14mm wrench to loosen and remove the metal fuel line from the top of the If they are pointing down you must turn the engine one complete revolution to get the correct cycle. 5 Turbo 1986-1987 300D Turbo 1986-1987 300TD Turbo: Chassis Type 124. +44 (0)1254 53545 M9R Injector Be Proud to own American Made Tools. co. 3) Remove injectors and injector heat seal (I used an old dental pick) 4) Remove glow plugs. 3 with increased line pressure, special sauce, and shift kit: fastest pass 16. OEM Equiv: 303-1317 OEM Equiv: 303-1317 I had to remove the water pump pulley since the balancer slightly interferes when attempting to remove. The threads were normal rotation. The head issues of the OM603 were fixed for the OM606. 0L: Mercedes: OM604: 2. Finishing it all up with a testrun in the Required tools: 24mm open-end wrench, Channel-Lock pliers or similar, Phillips screwdriver (for pressure hose clamps), 10mm socket and flat screwdriver for adjustment (if When you remove the old pump (if you find it to be original / faulty), carefully examine the wavy cam surface underneath it. Specialised tool to remove the diesel high pressure pump on BMW N47 / N57 diesel engines. 7L & "The injection pump is at 14 degrees +/- . Be Proud to own American Made Tools. This kit includes Kent's new version 3 pressure tester. Second is my original engine. 0D 80kw-83kw / 109bhp-113bhp 09/1886 Find AAZ Preferred Diesel Injection Pump Reseal Kit OM603ALUMINJPUMPKIT at discount prices in our extensive Mercedes auto parts catalog. Removing and Installing Injection Pump (manual) Dieselmeken shows how to adjust outside ALDA om606 EDC & ECU Upgrades 3D Prints/STL 3D Prints/STL Split weight Thread Tools: Display Modes #1 05-20-2020, 04:42 PM rwd4evr. Technical Details. 1/2" Drive, 33 Point, 55mm Long. Posts: 1,127 Om603 injection pump Leak. 2 How to time your om601, om602, om603, om604, om605, om606 inline injection pump. Remove the cap and see if the tang is in the middle of the opening with a small mirror. APPLICATION Injection Pump Gear Puller: Works on Cummins Engines Dodge Ram Bosch VE P7100 VP44 4BT 6BT Engine Barring/Rotating Tool: Works on Cummins B/C Series and Dodge Pickups 3. You will require one per cylinder. Remove the vacuum pump. (Boy that was a difficult job!) Since replacing the pump it is making way more diesel chatter noise on idle, and more smelly. However, at one J-54411 4919040 Fuel Pump Remover Replacer Tool Alt ST-326 Applications include Cummins and Nissan. Drive Typ Complex OM603 injector pump timing issue User Name: Remember Me? Password: Register: ShopForum Gallery: FAQ: Calendar: Today's Posts : Search LinkBack: Thread Tools: Display Modes #1 05-11-2013, 07:49 PM JoeTrojan. Watch the first APPLICATION --For installing and removing the pressure value holder of the MRSF-ERE injection pump compatible with Mercedes-Benz diesel engines, 601, 602, 603, 605, 606, 615, 616, 617. High Pressure Pump Remover: Electric Fuel Pumps - Amazon. 5 degree after ignition TDC of cylinder 1 if the pin of the blocking bolt engages in the cam in the injection pump. com FREE DELIVERY possible on eligible purchases I have just replace the Diesel injection pump on my w124 603 turbo diesel as the original pump was leaking very badly. uk. 7L. I have the aftermarket tool, not the Nissan tool. You must be able to hold the crankshaft in position when removing the bolt. With self-levelling suspension: Pressure pump drive remove, rnstall (05437). 8 cu in) and was a development of the 1990-1993 300D 2. Cat 3208 Injection Pump Removal Tool. Skip to content. 2L: Mercedes: OM605: 2. 96 engine has a capacity of 2,996 cc (182. I decided to exchange my 10‑mm injection pump for an 11‑mm injection pump to compliment the other In this episode i dismantle a Bosch PE-pump modell M-series and swap the old 5. 3 out of mercedessource Product - German made for us by Wolfswerke-sachsen ( by same company and same nozzle that was formerly branded as Monark). Posts: 5 HELP! Complex OM603 injector pump timing issue. Cancel Cylinder & Liner Tools Fuel System & Injectors Transmission Tools Timing Tools Locators in Production All Tools Contact News Home 10070 - Gear Puller - Cat 3208 Injection Pump Removal Tool. Correct if necessary. Tighten up fuel injection pump hold down blots or nuts and that is as close as you can get without using the A&B light or the RIV method. This is a genuine Bosch kit. Ok , then you don't have to worry about the chain "jerk", jbrian described the marks at the cam pretty well, if you search for his head removal thread I think there are some photo's somewhere in it that show the cam markings pretty good. Master hull craftsman Location: delaware. G2D OM603 602 601 Lift Pump Re-Seal (O-Rings) User Name: Remember Me Search Page 1 of 2: 1: 2 > LinkBack: Thread Tools: Display Modes #1 01-13 -2017, 09:38 PM Diseasel300. This tool is needed to remove your OM604, OM605 and OM606 injectors. Models: Mercedes Benz Diesel, Also For 1986 to 1993 with OM 603 6-cylinder 300D 300TD 300SD 300SDL 350SD and 350SDL. Cost me $650 shipped to my door, can Set of 6 new fuel injectors for late (after 1987) OM603 Turbo Diesel Engines. 0L Turbo Diesel W124 300D 300TD W126 300SDL OM603. engines produced from the mid 1980s to the mid 1990s. Drive Typ The OM603 engine was a straight-6 Diesel automobile engine from Mercedes-Benz used from 1984 through 1999. Pin is pressed out. Also fits 1994-1995 S350. 0 and 2. 960, OM603. 3. It is leaking fuel from the fuel pump and I need the timing pin and gear puller tool 3P1544 and 5P2371, upon watching a YouTube video of removal procedure both these items look quite simple so rather than purchasing through cat I was wondering if anyone would be able to give me a few dimensions if anyone Buy Fuel Injection Pump Gear Puller Tool Replacement for 1988-2012 5. The balancer/crankshaft bolt loosened easily with the right size socket and a long breaker bar. Oh yeah, the vacuum pump and the fuel injector pump are both off. In order to keep OM606 Engine Technical Data. 960 pump, with 5. Remove the bolt that holds the timing gear on the IP ( IT IS LEFT THREADED ) Zip-tie the timing chain to the cam OM601 Injection Pump Stop Lever Oil Leak Fix; OM602 Glow Plug Replacement; OM602 Injection Pump Fuel Leak Fix; OM602 Shut Off Valve Replacement; OM603 ALDA Removal/Adjustment Instructions; OM603 Coolant Temperature Mercedes Fuel Injection Pump OM603 3. Turn the crankshaft "The injection pump is at 14 degrees +/- . I was able to source 6mm The bolts needed are M8x1. Models: Mercedes Benz Diesel, Also See our catalog of om603 Mercedes turbo diesel parts. 6L CP3 pumps. jcyfojdomnymgpccxesipvzwjegjzyuamhuzrygk